{"id":109430,"date":"2020-02-25T15:14:41","date_gmt":"2020-02-25T13:14:41","guid":{"rendered":"http:\/\/concentrol.efimatica.com\/?p=109430"},"modified":"2025-07-31T11:46:42","modified_gmt":"2025-07-31T09:46:42","slug":"materials-i-sistemes-denvidrament-en-lautomocio","status":"publish","type":"post","link":"https:\/\/hosting175685eu-cp704.wordpresstemporal.com\/ca\/materials-i-sistemes-denvidrament-en-lautomocio\/","title":{"rendered":"Materials i sistemes d’envidrament en l’automoci\u00f3"},"content":{"rendered":"

[vc_row][vc_column][vc_column_text]El sector de l’automoci\u00f3 \u00e9s clau per a Concentrol, sent la ind\u00fastria de l’encapsulat de vidre per a automoci\u00f3 un client destacat per a l’empresa. Seguidament expliquem amb detall els sistemes i materials d’envidrament utilitzats i les solucions que ofereix Concentrol. Una llarga experi\u00e8ncia ens avala i fa que grans referents de la ind\u00fastria confi\u00efn en nosaltres durant aquest proc\u00e9s d’encvidrament per a vehicles.<\/p>\n

 <\/p>\n

SISTEMES D\u2019ENVIDRAMENT<\/p>\n

Cada vegada m\u00e9s, se subministren sistemes d’envidrament en lloc d’una simple pe\u00e7a de vidre als fabricants de vehicles. Gran part d’aquesta activitat de valor afegit es duu a terme una vegada que el vidre ha estat laminat o temperat pels fabricants de vidre.<\/p>\n

Els sistemes d’envidrament prefabricats ajuden a simplificar el proc\u00e9s de la fabricaci\u00f3 del vehicle. Ens trobem amb 4 diferents processos d’envidrament. Els sistemes modulars com l’encapsulat i l’extrusi\u00f3 estan dissenyats per a facilitar la uni\u00f3 adhesiva dels vidres al vehicle. Els altres dos, vinculaci\u00f3 i muntatge (o assemblatge) afegeixen un pas addicional al proc\u00e9s de fabricaci\u00f3.<\/p>\n

Encapsulat<\/p>\n

Implica el desemmotllament per injecci\u00f3 de corts de pol\u00edmer, conformades amb precisi\u00f3 en la perif\u00e8ria del vidre per a adaptar-se a la carrosseria del vehicle. Tamb\u00e9 ofereix l’oportunitat d’incorporar amb el mateix proc\u00e9s de desemmotllament caracter\u00edstiques d’estil addicionals com a mecanismes de fixaci\u00f3, adorns, refor\u00e7os i fins i tot frontisses per a obrir finestres, t\u00edpiques en alguns vehicles. T\u00e9 m\u00faltiples beneficis: millora el fluid d’aire, redueix els punts d’entrada d’aigua i brut\u00edcia, redueix el soroll dins de la cabina i millora l’aparen\u00e7a del disseny final.<\/p>\n

Extrusi\u00f3<\/p>\n

L’extrusi\u00f3 de pl\u00e0stics \u00e9s un proc\u00e9s industrial, en el qual es realitza una acci\u00f3 de premsatge i modelat de pl\u00e0stic mitjan\u00e7ant una m\u00e0quina extrusora. Per mitj\u00e0 de pressi\u00f3 i embranzida se li d\u00f3na la forma desitjada a trav\u00e9s d’un motlle. Se sol fer amb PVC o pl\u00e0stics reciclables. La maquin\u00e0ria \u00e9s pesada, espaiosa i costosa.\u00a0 Es tracta d’un proc\u00e9s m\u00e9s llarg ja que despr\u00e9s el material s’ha d’adherir al vidre. A m\u00e9s, existeix el risc d’obtenir material amb textura desigual o aspecte heterogeni.<\/p>\n

Vinculaci\u00f3n<\/p>\n

El material (PVC o un altre) d’uni\u00f3 al vidre utilitza adhesius i sostenidors que agreguen un pas addicional al proc\u00e9s de fabricaci\u00f3. Els passos addicionals en el proc\u00e9s de fabricaci\u00f3 augmenten el cost total de fabricaci\u00f3 del producte.<\/p>\n

Muntatge o assemblatge<\/p>\n

La fixaci\u00f3 dels vidres dins d’un vehicle tamb\u00e9 es pot aconseguir mitjan\u00e7ant l’aplicaci\u00f3 de clips de localitzaci\u00f3 en el vidre. La fixaci\u00f3 d’aquests clips, juntament amb un altre maquinari, es coneix comunament com a assemblatge. El pl\u00e0stic per a muntar el vidre es fabrica anteriorment. Materials addicionals necessaris (els clips). Ho ha de fer el fabricant de l’autom\u00f2bil (proc\u00e9s addicional).<\/p>\n

 <\/p>\n

MATERIALS D’ENVIDRAMENT<\/p>\n

Existeixen diferents materials utilitzats en el proc\u00e9s d’envidrament.\u00a0 Seguidament detallem les seves caracter\u00edstiques de cadascun. Des de Concentrol destaquem les aplicacions de poliuret\u00e0 (PUR RIM), per les seves \u00e0mplies propietats i resultat de l’acabat final.<\/p>\n

Poliuret\u00e0 d\u2019alta densitat (PUR RIM)<\/p>\n

L’encapsulat de vidres (glass encapsulation) amb poliuret\u00e0 d\u00f3na com a resultat una junta superior al segell de vidre. A difer\u00e8ncia de la majoria de les solucions que s\u00f3n dos o tres components separats, aquesta soluci\u00f3 d’encapsulat de vidres \u00e9s una sola pe\u00e7a, que incorpora vidre, rivets i una barra de divisi\u00f3. A m\u00e9s de ser lleugers, garanteixen un alt nivell d’a\u00efllament ac\u00fastic i un segellament herm\u00e8tic.<\/p>\n

Encapsular el vidre sense adhesius de proc\u00e9s secundari redueix els components i el temps d’instal\u00b7laci\u00f3. El poliuret\u00e0 \u00e9s millor a\u00efllador t\u00e8rmic i no presenta problemes d’escalfament com el PVC. A m\u00e9s, el seu processament no presenta tants problemes per la desgasificaci\u00f3, \u00e9s bastant menys agressiu. Un altre punt per destacar \u00e9s que el poliuret\u00e0 \u00e9s menys susceptible a atacs microbiol\u00f2gics i inclem\u00e8ncies atmosf\u00e8riques en comparaci\u00f3 amb els materials de cautx\u00fa (TPE, EPDM). Tamb\u00e9, t\u00e9 major resist\u00e8ncia t\u00e8rmica i qu\u00edmica.<\/p>\n

Policlorur de vinil (PVC)<\/p>\n

Per la seva bona relaci\u00f3 qualitat\/preu i la seva gran versatilitat, \u00e9s el pl\u00e0stic de major consum a Espanya. T\u00e9 bona propietat de segellament i pot resistir l’aigua i la pols, aix\u00ed com a\u00efllar el so. L’encapsulat amb PVC \u00e9s amb freq\u00fc\u00e8ncia la soluci\u00f3 m\u00e9s eficient des del punt de vista econ\u00f2mic per a components de vidre petits, com a finestres laterals o de quart de gal\u00f3 en autom\u00f2bils.<\/p>\n

El proc\u00e9s d’emmotllament de PVC presenta diversos problemes. La desgasificaci\u00f3 d’\u00e0cids clorh\u00eddric i bromh\u00eddric causen incomoditat per als operadors i afecten els motlles i la maquin\u00e0ria en la rodalia. A m\u00e9s, t\u00e9 un alt risc de ardimiento. El PVC no \u00e9s un bon a\u00efllador t\u00e8rmic i durant el seu processament s’escalfa molt (una vegada les peces s’extreuen triguen a refredar-se).<\/p>\n

Elast\u00f2mer termopl\u00e0stic (TPE)<\/p>\n

L’elast\u00f2mer termopl\u00e0stic o cautx\u00fa termopl\u00e0stic, \u00e9s un material que es pot processar amb tecnologies termopl\u00e0stiques com l’emmotllament per injecci\u00f3, l’emmotllament 2K o l’extrusi\u00f3.\u00a0 S\u00f3n f\u00e0cils de modelar i sotmetre a processos posteriors (pintat, adhesi\u00f3).<\/p>\n

Els TPE tenen propietats de l’estil del cautx\u00fa. En comparaci\u00f3 amb els cautx\u00fas termo endurecibles (tamb\u00e9 amb el poliuret\u00e0 RIM), tenen una resist\u00e8ncia a la temperatura menor, menor resist\u00e8ncia qu\u00edmica i una pitjor recuperaci\u00f3 (propietats de compressi\u00f3) despr\u00e9s de sotmetre’s a una c\u00e0rrega.<\/p>\n

Cautx\u00fa de polietil\u00e8 propil\u00e8 di\u00e8 mon\u00f2mer (EPDM)<\/p>\n

L\u2019EPDM \u00e9s un elast\u00f2mer amb molt bones propietats enfront del pas de l’aigua i als agents atmosf\u00e8rics, amb molt alta elasticitat i resist\u00e8ncia, la qual cosa el converteix en un material molt indicat per a la impermeabilitzaci\u00f3 de tota mena de superf\u00edcies.<\/p>\n

L\u2019EPDM t\u00e9 bona elasticitat que li aporta la capacitat de resistir trencaments provocats per altres materials. No obstant aix\u00f2, es danya f\u00e0cilment al cisallament. T\u00e9 menys solideses i resist\u00e8ncia a l’impacte que el PUR RIM. Aquest material \u00e9s m\u00e9s dif\u00edcil d’adherir als vidres, pel seu tacte cer\u00f3s.<\/p>\n

 <\/p>\n

SOLUCIONS DE CONCENTROL: ENCAPSULAT AMB POLIURET\u00c0 RIM\/RRIM<\/p>\n

Concentrol produeix desemmotllants per a l’encapsulat amb poliuret\u00e0 RIM\/RRIM. Desemmotllants base solvent, basi aigua, productes sense silicones, concentrats per diluir i possibilitat de refer\u00e8ncies electroest\u00e0tiques.<\/p>\n

Les nostres solucions aporten:<\/p>\n

> un alt poder desemmotllant<\/p>\n

> consist\u00e8ncia de la pel\u00b7l\u00edcula<\/p>\n

> baix embrotiment del motlle<\/p>\n

> ampli marge de temperatura de treball<\/p>\n

 <\/p>\n

Tal com s’ha explicat en els apartats anteriors, l’encapsulat pot aportar una capa addicional de qualitat al disseny del seu producte. A causa dels estalvis de costos i els beneficis de qualitat, els OEM amb projectes de baix i curt termini, aix\u00ed com l\u00ednies de producci\u00f3 completes, estan trobant que aquest m\u00e8tode de fabricaci\u00f3 \u00e9s una soluci\u00f3.<\/p>\n

Des de Concentrol treballem sempre que sigui possible per a baixar la inflamabilitat, reduir les propietats nocives i reduir les emissions de COV dels nostres productes. En el cas dels desemmotllants per a sistemes d’encapsulat de vidre complim amb tots aquests punts amb l’objectiu de respectar el medi ambient i millorar la seguretat de les persones.<\/p>\n

 <\/p>\n

APLICACIONS EN L’AUTOMOCI\u00d3<\/p>\n

Les aplicacions en el sector de l’automoci\u00f3 s\u00f3n diverses i poden resumir-se amb la seg\u00fcent taula que descriu el tipus de vehicles als quals s’aplica, les diferents peces que requereixen el sistema i els diferents tipus de vidre als quals ha d’adaptar-se.<\/p>\n

A m\u00e9s, ens trobem davant de dos canals de venda en el sector de l’automoci\u00f3: els fabricants OEM\u2019s de peces d’automoci\u00f3 (les finestres per als fabricants de cotxes) i el mercat de postvenda (les finestres de recanvi).<\/p>\n

 <\/p>\n\n\n\n\n\n\n
TIPUS DE MERCAT<\/span><\/td>\nOEM\u2019s<\/span><\/p>\n

Mercat de postvenda<\/span><\/td>\n<\/tr>\n

TIPUS DE VEHICLE<\/span><\/td>\nVehicles comercials pesats (camions)<\/span><\/p>\n

Vehicles comercials lleugers (furgonetes)<\/span><\/p>\n

Turismes (cotxe personal)<\/span><\/p>\n

Vaixells<\/span><\/td>\n<\/tr>\n

TIPUS DE PE\u00c7A<\/span><\/td>\nSistemes de sostres<\/span><\/p>\n

Parabrises<\/span><\/p>\n

Finestres posteriors<\/span><\/p>\n

Finestres laterals<\/span><\/td>\n<\/tr>\n

TIPUS DE VIDRE<\/span><\/td>\nFinestres fixes<\/span><\/p>\n

Panells simples<\/span><\/p>\n

Vidre doble<\/span><\/p>\n

Vidre lliscant<\/span><\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n

ALTRES IND\u00daSTRIES<\/p>\n

A m\u00e9s del sector de l’automoci\u00f3, altres ind\u00fastries com a b\u00e9ns de consum, telecomunicacions, construcci\u00f3, medicina i unes altres han estat utilitzant l’encapsulat de vidres en els seus dissenys.<\/p>\n

L’encapsulat de vidre es pot usar en qualsevol lloc on el vidre necessiti actuar com a protector contra elements o com a a\u00efllament per a mantenir els objectes a una temperatura constant. Per aquesta ra\u00f3, s’usa comunament en equips de refrigeraci\u00f3 i congeladors comercials i de consum; aix\u00ed com en projectes de disseny de construccions comercials, residencials i marines. La durabilitat dels materials d’encapsulat \u00e9s una consideraci\u00f3 seriosa de fabricaci\u00f3 per als dissenys que necessiten resistir elements exteriors.<\/p>\n

L’equip de Concentrol queda a la seva disposici\u00f3 en cas de requerir informaci\u00f3 addicional i detallada sobre sistemes d’encapsulat de vidre.[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column width=\u00bb1\/1″][vc_button border_width=\u00bb0″ link=\u00bburl:http%3A%2F%2Fconcentrol.com%2Fwp-content%2Fuploads%2F2020%2F05%2FCAT_DSM_MATERIALES_Y_SISTEMAS_EN-Copy-1.pdf|||\u00bb]Descarregar infogr\u00e0fic[\/vc_button][\/vc_column][\/vc_row][vc_row][vc_column width=\u00bb1\/1″][vc_column_text]

CAT_DSM_MATERIALES_Y_SISTEMAS_EN-Copy-1<\/a><\/div>\n

 <\/p>\n

[\/vc_column_text][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"

[vc_row][vc_column][vc_column_text]El sector de l’automoci\u00f3 \u00e9s clau per a Concentrol, sent la ind\u00fastria de l’encapsulat de vidre per a automoci\u00f3 un […]<\/p>\n","protected":false},"author":1,"featured_media":109440,"comment_status":"open","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"content-type":"","footnotes":""},"categories":[127],"tags":[137,584],"class_list":["post-109430","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-desemmotllantsrb","tag-automocio","tag-encapsulat-ca"],"acf":[],"yoast_head":"\nMaterials i sistemes d'envidrament en l'automoci\u00f3<\/title>\n<meta name=\"description\" content=\"Concentrol - Chemical Solutions\" \/>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/concentrol.com\/glazing-systems-automotive-industry\/\" \/>\n<meta property=\"og:locale\" content=\"ca_ES\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Materials i sistemes d'envidrament en l'automoci\u00f3\" \/>\n<meta property=\"og:description\" content=\"Concentrol - Chemical Solutions\" \/>\n<meta property=\"og:url\" content=\"https:\/\/concentrol.com\/glazing-systems-automotive-industry\/\" \/>\n<meta property=\"og:site_name\" content=\"Concentrol\" \/>\n<meta property=\"article:publisher\" content=\"https:\/\/www.facebook.com\/concentrol\/\" \/>\n<meta property=\"article:published_time\" content=\"2020-02-25T13:14:41+00:00\" \/>\n<meta property=\"article:modified_time\" content=\"2025-07-31T09:46:42+00:00\" \/>\n<meta property=\"og:image\" content=\"https:\/\/concentrol.com\/wp-content\/uploads\/2020\/05\/andras-vas-WIlBF2mABYM-unsplash-1-1.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"2048\" \/>\n\t<meta property=\"og:image:height\" content=\"2560\" \/>\n\t<meta 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